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Porous vacuum silicon heat insulation cotton

Super Insulation Wool is a new thermal insulation material made of cross-linked sheets of polymer material and nanoporous vacuum silica. The nanoporous vacuum silica has a pore diameter of 10-40 nm, smaller than the mean free path of air molecules (68 nm). It boasts a porosity of over 97% and a density as low as 0.03 g/m², achieving a near-vacuum-like effect. This prevents molecular collisions within the pores, resulting in exceptionally high thermal insulation performance. 
Thermal insulation wool is a flexible sheet insulation material made by combining porous oxidized vacuum silica with a polymer skeleton through a vacuum cross-linking, vaporization, and high-pressure drying process. Its porous structure and uniform surface offer a thermal conductivity as low as 0.014 W/m·K. It also possesses excellent properties such as hydrophobicity, flame retardancy, insulation, and environmental friendliness. It addresses the thermal insulation challenges of electronic products in confined spaces while also enhancing user comfort. Compared to traditional insulation materials, its lower thermal conductivity makes it ideal for use in electronic products and applications such as aerospace, smart handheld devices, smart wearables, e-cigarettes, wireless chargers, power supplies, small appliances, and large equipment.

Product features:
1.Ultra-low thermal conductivity, down to 0.014 W/(m·K).
2.Adjustable thickness, customizable from 0.5 to 4 mm.
3.Adjustable form, customizable in rolls or sheets. 
4.Direct die-cutting, edge wrapping, and lamination with double-sided tape/film are available, allowing for custom cutting according to customer specifications.
5.Can be combined with our thermally conductive graphite film and nano-carbon copper composite materials.
6.Compliant with the R0SH environmental directive.
Product applications:
Aerospace, e-cigarettes, battery energy storage, power battery module spacers, wearable devices, home appliances, smart terminals, smart TV screens, laptops, heating elements, and thermal insulation for mechanical equipment.

Product Information

MGF thermal insulation cotton product parameters

Items & Properties MGF500/1000/1500/2000/2500/3000/3500/4000 Testing standards
Thickness(mm) 0.5/1.0/1.5/2.0/2.5/3.0/3.5mm/4.0mm ASTM D374
Thermal conductivity 0.014-0.017W/m·K ASTM D5470/TPS
Continuous Use Temp(°C) -240 Standard
Dielectric Constant(KHz) 5.5 ASTM D149
Flammability Rating V-O Equivalent UL94
Total Mass Loss(wt%) 0.020+/-0.002 ASTM E595
Volatile Condensable Material(wt%) 0.040±0.001 ASTM E595
Water Vapor Recovered(wt%) 0.010±0.001 ASTM E595
Volume Resistivity (Ohm-meter) ≥1.0x10¹³ Ωcm ASTM D257
Hydrophobicity 99.40% GB/T10299
Water absorption 1.40% GB/T5480

Thermal insulation test structure:(Environmental 25±1℃/50±20%RH)

Heating platform heat source surface temperature/constant temperature (°C) 1mm insulation cotton constant temperature after thermal equilibrium (°C) 2mm insulation cotton constant temperature after thermal equilibrium (°C) 3mm insulation cotton constant temperature after thermal equilibrium (°C) 4mm insulation cotton constant temperature after thermal equilibrium (°C)
100 66 53 43 39
200 116 99 82 67
300 167 134 114 96

MGF insulation cotton product compression test: ASTMD1056-14

thickness 20% compressive stress (psi) 50% compressive stress (psi) 75% compressive stress (psi) 90% compressive stress (psi)
2.0mm 10.2 54.1 358.2 1917
3.0mm 8.18 36 254 1944
5.0mm 6.54 28.8 215 1794
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Zhejiang Nengcheng Crystal Fiber Co., Ltd.
Zhejiang Nengcheng Crystal Fiber Co., Ltd.
Zhejiang Nengcheng Crystal Fiber Co., Ltd. was established in 2015. It is a professional enterprise that develops and produces ultra lightweight energy-saving high-temperature materials, and sells experimental electric furnaces, industrial electric furnaces, and non-standard customized electric furnaces. Professional Porous vacuum silicon heat insulation cotton Manufacturers and Porous vacuum silicon heat insulation cotton Factory. The company adheres to the principle of "survival through quality, development through reputation" and upholds the business philosophy of "practicality, integrity, and efficiency". We are committed to providing comprehensive and high-quality equipment solutions for customers in industries such as ceramics, metallurgy, electronics, glass, and chemical engineering. We also provide services such as powder roasting, ceramic sintering, and high-temperature experiments to universities, research institutes, and industrial and mining enterprises. At the same time, we are also striving to promote the strategic development of Nengcheng's lightweight, energy-saving, and environmentally friendly high-temperature alumina fiber in the field of new furnaces, and strive to become an internationally leading advanced high-temperature equipment industry service provider. Porous vacuum silicon heat insulation cotton Custom.
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Zhejiang Nengcheng Crystal Fiber Co., Ltd.
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